Water jet cutting services - List of applications can cut by water jet

Water jet cutting is known to be cold cutting method which removes slag-deformation and dross-waste but it is regrettable effects found in other traditional cutting services.

Tough applications where water jet cutting shines

It is true that water jet cutting services is utilized for common materials like aluminium, gasket, foam and steel. However, many of them believe that tougher applications are where water jet really shines. Of course, it’s true. Here in this post I will emphasize some that I deem best illustrate water jet and abrasive waterjet ability.

• Thick insulation
• Cement board
• Composites
• Stone
• Exotic metal: Titanium

The first two use pure water jet cutting and last three are abrasive waterjet related.

Stone cutting using water jet cutting

Kitchen and bathroom counter-tops are frequently made of marble, granite, or engineered stone. Stone inlays are creative pieces utilized to smarten floors of hotel lobbies, table tops, borders around rooms, or other ornamental pieces in architecture. Here what abrasive water jet comes in. It is used highly in these applications. 

Water jets in composite cutting

Composites are engineered materials, generally selected for utilize due to their strength towards weight ratio. They are stronger compare to metal per pound providing a weight-reduction that is highly attractive in sporting industries and transportation. Engineers using composites need to avoid micro cracks, epoxy burning, fibber pull out, whiskers, and breakage. Well, these issues can be avoided when cut with the abrasive water jet cutting. 

Water jet cutting of exotic metals

A lot of aluminium and mild steel are cut in today’s world. As a effect, abrasive water jet cuts lots of mild steel and aluminium. Though, exotic metals utilized in higher applications can cut extremely well using abrasive water jet method.

Cutting insulation material

Insulation material is used in automotive, HVAC or in walls of homes and buildings can be hard to cut, often utilizing some type of fibber glass, either downy or crushed. Pure water jet services can be used to cut fibber glass very quickly. Patterns are cut on the HVAC and simple slitting, automotive-industries is performed in the thick insulation cutting using pure water jet cutting services.

Cement board

Cement board is usually used today as building product. Normally from 1 - 3 cm thick, it gives strength, moisture flexibility and will be formed in to different shapes. It is normally utilized for building substrate for wall tile, siding or underlayment for floors. This can be cut using saw that is the apparent cutting method of choice on job site. Though, in the manufacturing works it is often attractive to slice the cement board while it is in uncured-state, sometimes said to be green state. Here is where pure water jet comes in.  Pure water jet cutting can easily be included in to the manufacturing-line to cut the cement board prior to final curing. And likewise to stone material, abrasive water jet cutting will be used towards cut cement board in to complex shapes after the cement-board has been cured.

When comes to tough applications, then water jet cutting services stands out than traditional cutting tools.

Benefits of water jet cutting services

Water jet cutting process provides manufacturers reliability that no other cutting method can provide. It has wide range of applications and can slice irregular-shapes on almost any parts with exceptional accuracy and edge-quality. Internal holes, curves and lettering once cut via hand can be done with fraction of sec using water jet cutting services.

ABOUT WATER JET CUTTING

• cutting applications
• benefits of water jet cutting

Cutting Applications

Below given products can be cut in day to day basis using water jet cutting services across the globe are

• Aluminium - aircraft components, tipper trailers, boat manufacturers, general fabrication
• Marble and Granite – Decorative flooring, kitchen and bathroom vanity tops, memorials, monuments
• Hardened Steels - military hardware, armour plating.
• Automotive - Carpets, trims, head linings, insulation
• Ceramics - Porcelain, wear liners, floor and wall tiles
• Plastics - Fiberglass, polyethylene, kevlar, composites
• Gasket Manufacture - Cork, rubber, neoprene, foam
• Glass - GPO cut-outs, Splash backs, doors, glass art
  

Benefits of water jet cutting 

Merits superior edge quality

Edge quality is one among the most significant causes why designers state water jet. Water jet cutting process produces soft uniform burr-free edge. 

The edge-quality created by water jet is function of pressure, speed, nozzle size and abrasive flow-rate. In lot of cases water jet cutting removes the need for secondary processing, therefore creating important time savings and enhancing competence in your workshop. 

Cuts virtually on any shape or thickness

Using high-pressurized water mixed with abrasive makes needle-sharp cutting flow that can slice nearly on any shape and thickness.

High pressure water mixed with abrasive creates a needle-sharp cutting stream which can cut almost any shape and thickness. This contains bonded laminated-materials like rubber-lined wear plates and aluminium composite-panel. 

Cost Effective and Efficient

Like all tools, there is decisive tool for every appliance. Water jet shines with cutting thick products, as well as aluminium, hardened-steels over 25mm thick, composites, multi-layer materials and products that must be cut with no-distortion or heat-affected zones. 

If you’re appearing for a method that can deliver outstanding edge-quality requiring little or no-additional edge treatment also the suppleness to cut roughly on thickness and any type of product, then water jet cutting services is your best choice. 

Accurate Internal Cut-outs

With cutting precision of ±0.1 - ±0.2mm the precision varies among machines, water jet cutting is extremely flexible cutting tool that is why it is utilized globally in lots of industries for complex designs and jobs that need high-tolerances. 

Increased Cutting Flexibility

To say in simple words, if your product cannot be cut via water jet cutting services then, probably it cannot be cut at all! The reliability to be capable to capably cut almost any job which your customers need is one among the main reasons water jet cutting is such a striking option. 

These are the various benefits of water jet and to know lot more visit here water jet cutting services coimbatore.

Best reasons for choosing water jet cutting services

Water jet cutting provides a way of saving costly materials and utilizing them to the greatest of your capability. No more wastage since with water jet cutting services, minimal or no waste will be created. It is one of the ideal service provides you the capability to cut several parts from one part of material. Read out this article to know about water jet cutting services benefits, types and reasons behind of choosing it. 

Water jet cutting types

Below given are the types of water jet cutting that are

Abrasive flow machining – It is secondary processing operation utilized to radius, smooth, polish and remove burrs and cracks from hard to attain or interior surfaces of machinery, products and parts.

Water jet cutters – It use a stream of pressurized-water to slice via materials.

Abrasive waterjet cutting – It is an option to utilizing pure water towards cut via wide range of materials. To add power and the capability to shape and form brick, metals, marble, composite, ceramics and stone materials, abrasive particles such as diamond and garnet are mixed with water.

CNC water jet cutting – It utilizes computer software rather than manual operation to slice, drill and engrave lots of materials.

Abrasive jet machining – It is waterjet cutting with addition of abrasive material towards augment the cutting capability, utilized for cutting firm materials. The abrasive elements are what achieve the erosion-cutting process besides the water and high-speed.

High pressure water cutting – It is able to form, shape and design products out of about any type of materials, including foam, marble, ceramics, glass and plastic.

Hydro cutting – It is cold method manufacturing process which utilizes high-pressurized water jets towards cut broad range of materials and form them.

Water jet machining - It is processes via that material are cut in to shapes utilizing pressurized water.

Pure water jet cutting - It is use of pressurized jet of water via tiny aperture at severe velocity. It uses pure water which is known to be cold cutting technology and it can cut any soft materials such as paper, cloth and rubber.

Best reasons for choosing water jet cutting

New and best technology of water jet cutting made it feasible for any type of materials to be cut. Below given are the ideal reasons that you have to look when choosing water jet cutting services.

Wide range of materials

Water jet cutting will work with different range of materials, ranging from ceramics to metals, glass, composites even granite and marble.

No-heat in machining process

Since, the waterjet utilizes abrasive and water, the material is not heated-up considerably during the cutting process. This makes the water jet cutting ideal for materials that are affected or deformed by heat, such as titanium, foam, wood, heat treated steel and glass.

Quality finish

The finish offered by water jet cutting is sandblasted, smooth finish. No burrs, jagged ends or rough edges. Laser can cut to make fine edge based on our needs.

Environmentally friendly

Waterjet cutting utilizes garnet and water to cut. Garnet is an inert-gemstone that will be inclined of in the municipal waste-stream. No-toxic fumes are formed during machining.

Minimal Burr

Using waterjet cutting, there is little or no dust in most materials.

No tool changing

You do not need to modify cutting tools using water jet cutting services. One nozzle can be utilized to machine all the diverse types of shapes and materials, saving time and the cost of several cutting tools.

Quick to program

Water jet cutting is endured via a different variety of third-party software products like CAD/CAM, scanning and nesting. 

Reduce setup times

Little or no-side force on parts being machined decreases the need for intricate fixtures and greatly speeds setup-times.

These are the various benefits and types of water jet cutting. Also, read out here to know water jet cutting services coimbatore.